Permanent magnetic pulleys are ideally installed to replace the head pulley of a conveyor conveying dry material. This new design features structural enhancements, an. Belt free magnetic conveyors are designed to convey stamping scrap, knockouts, or chips and turnings from lathes, mills, presses, or other metal working. Belt free magnetic conveyor puritan magnetics, inc. Each cad and any associated text, image or data is in no way sponsored by or affiliated with any company, organization or realworld item, product, or good it may purport to portray. Any damaged or worn cross belt magnet parts or components will. Stearns electromagnetic pulleys are designed by magnet specialists and built to the highest standards. We have several good eriez slef cleaning belt magnets for sale. Its distinct design amplifies magnetic strength and reachout for effective metal removal whether mounted at the end of a conveyor or over the belt midstream.
Stationary overhead magnetic separators for conveyor belts. The virtually maintenance free, belt free design eliminates the associated jamming, tearing, and premature wear with belt type conveyors. Csb30 this unit simply suspends above the conveyor belt or the head pulley and lifts tramp metal from the product burden as it passes through the powerful magnetic field. Rubber loading points from multotec are used at conveyor transfer points in place of conveyor idlers. Slide bed conveyors have no external moving parts such as plastic conveyor belts. They are also an ideal means of cleaning the product stream for equipment protection on shredded plastic being conveyed between shredders and granu. Magnetic conveyors are created by placing permanent ceramic magnets in the bed of a standard conveyor. Overbelt separator magnetic separators, metal detectors.
Precision conveyors with embedded magnets for positioning and control of ferrous parts holds ferrous parts fast to the belt ideal for elevation changes or part holding can be used in upside down applications strength and size of magnetic field is designed per application magnetic conveyors are created by placing permanent. V all technical information contained in this manual, together with any relevant drawings and. The conveyor belt width, diameter of pulleys and power of magnetic plates are optimally selected to. Our belt magnets utilize tripolar magnetic circuitry, exclusive to the industry.
Magnetic conveyors handling ferrous metals ctrak ltd. Pdf the work centers on the design, construction and testing of a laboratory size. Magnetic chip conveyor, style b has a lower horizontal infeed section with an inclined discharge to any height. Suspended over the product conveyor, this magnetic separator will remove tramp iron from free flowing or clumping type materials. Our magnetic pulleys remove tramp iron, even on fast conveyor lines. Corrosion proof, excellent quality, long life, vibration free in order to keep the products in safe condition during handling, warehousing and transit, we make use of only premium packaging materials. Pn4 designates a belt with four plies of polyester warp, nylon weft fabric and an ultimate full belt tensile strength of knm. This distance is measured from the bottom of the magnet face to the surface of.
The permanent magnetic pulley shell will be made of nonmagnetic stainless steel and if necessary can be rubber lagged. Suspended permanent magnetic separators for cross belt conveyor applications. Contact your nearest beltservice branch for more information. The width of the narrower belts may be governed by the size of lumps to be handled. Magnetic conveyors for steel handling goudsmit magnetics. Crossbelts do a great job of separating ferrous metal contamination from nonferrous products. Overbelt magnetic separator for separation of ferrous metals, installed above conveyor belts or vibrating conveyors. Cross belt magnetic separators are used to remove ferrous contaminants, such as tramp metals, including nuts, bolts. Magnetic kaiten sushi conveyor any frame of our magnetic conveyor is made of durable stainless steel sus304 food grade stainless steel.
The drive pulley and idler feature a barrel shape for more precise centering a conveyor belt movement. Magnetic conveyors type tm a ferromagnetic part is held firmly against the moving belt by magnets located directly under the belt. This distance is measured from the bottom of the magnet face to the surface of the material handling belt. Cross belt type high magnetic force separator kidb small capacity and less mixture of raw materials in removed iron. Jun 16, 20 a magnetic chip conveyor used with a sykes 1a gear generator to separate the iron chips from the cutting fluid. Magnetic conveyors new london engineerings magnetic conveyor is appropriate for applications involving small metal particles andor metallic sludge. Dorner manufactures products of the highest quality by industry experts whove been trained to configure, design and assemble custom conveyors according to exact specifications.
Magnetic belt conveyors are built using permanent ceramic magnets in the aluminium profile bed of a standard conveyor belt system. Overhead magnets available for conveyor widths from 12 up to. We design and manufacture innovative, hightech conveyor solutions in fiberglass, metal, and silicone for heat processing, drying, u. Belt free magnetic conveyors are designed to convey stamping scrap, knockouts, or chips and turnings from lathes, mills, presses, or other metal working machinery.
To make the construction work as efficient and pleasant as possible with our products, we provide you with the. Seasoned manufacturer with over 25 yrs of experience in manufacturing magnetic. Every magnetic belt conveyor that dorner produces is purposely created to improve the efficiency, production and growth of our customers businesses. Conveyor belting, conveyors, conveyor belts manufacturing. Its well suited when particles are submerged, collected, or filtered in tanks. Magnetic conveyors transforming conveyor automation. Belt conveyors for bulk materials calculations by cema 5 edition. Its distinct design amplifies magnetic strength and reachout for effective metal removal whether mounted at the end of. Magnetic conveyors conveying and manufacturing dorner. The magnetic belt conveyor ensures safe movement of tiny parts which would have otherwise has chances of being missed owing to their size. Savona equipment is your supplier for new, used, and reconditioned cross belt magnets of many sizes, types, and styles for mining operations, ore processing plants, recycling, sawmill, and treatment facilities. These products are known for their easy installation, deep magnetic field, high. Goudsmit slide bed conveyors are used in the metal and sheet metal processing industry.
Crossbelt or belt magnets, also known as overhead magnetic separators, offer a practical and efficient method for separating ferrous metal from fastmoving materials on conveyors. The pulleys equipped with the replaceable shafts mounted with the expanding rings. Internal magnetic assemblies attached to heavy duty roller chain travel around the inside of the conveyor body. Pn4 designates a belt with four plies of polyester warp, nylon weft fabric and an ultimate fullbelt tensile strength of knm. Crossbelt magnets reclaim a higher percentage of valuable steel. This unit simply suspends above the conveyor belt or. The block housing made of nonmagnetic steel and tightly welded. Four eyebolts are provided for suspension suspension chain not included. Magnetic conveyors are designed with a permanent magnet placed beneath the belt which is often referred to as a magic belt. Magnetic conveyors are created by placing permanent ceramic rare earth magnets in the bed of a standard conveyor. The conveyor belt and guides are made of a special alloy with low friction coefficient that allows the conveyor to continue working without major repair for up to 2025 years of continuous work. Moreover, our skilled personnel are employed for carrying out the. Magnetic belt conveyors get latest price stainless steel made magnetic belt conveyor is equipped with rubber belt that can endure up to 120 degree c high temperature. The main information required for the selection of the magnetic pulley are.
Five factors should be considered when determining which conveyor will best serve your needs. Magnetic belt conveyor systems for ferrous materials. Product can be conveyed horizontally thru vertically. The computeraided design cad files and all associated content posted to this website are created, uploaded, managed and owned by third party users. Beltless magnetic conveyor applications no external external moving parts milling turning drilling tapping broaching stamping sawing hobbing flow pros beltless magnetic conveyors have no external moving parts. Give the industry leader a call today magnetic separator belts revolve around a magnet that is suspended over a conveyor. All our cross belt magnet parts will be fully inspected.
User manual magnetic belt conveyor magnetic transport of ferromagnetic sheetslidsnails 2 versions overview of standard manual. Conveyor style, angle of incline, belt width, vertical height, and horizontal extension length. Magnetic performance may be aff ected by magnetic material in the fi eld. Imis magnetic transfer conveyors are ideal for automating part handling in various industries including. The magnet attracts unwanted metal from material being conveyed and pulls it to the surface of the magnetic separator belt. Gls metal detector to analyse bulk materials on conveyor belts. By entering a couple of application parameters, you can check if a drum motor can be used and what type. Belts must be wide enough so that any combination of prevailing lumps and finer material does not load the lumps too close to the edge of the conveyor belt. In addition to manufacturing magnetic conveyors, we also manufacture a fullline of conveyor systems including hinged steel belt, dragout and filter conveyors under the chipmastertm brand name. This way the product is cleaned and equipment and facilities are protected from tramp metal. Psm permanent suspension magnets are designed specifically for the extraction of occasional tramp iron from material being processed on the conveyor belt, vibratory feeder or gravity chute. Because there are no cleats or sharp moving edges, there are. Video showing magnetised cans on belt the power of the magnets will depend on the size and weight of your product that needs conveying.
Suspension height is critical to the performance of the magnet. Master conveyors is a valuepriced manufacturer of products for the metal working industry. With the help of latest technology and cuttingedge machinery, we have been able to offer optimum quality coal conveyor magnetic separator to our customers. Pdf design and construction of laboratory size magnetic separator. Section 8 table and accessory parts quick reference. All photos and drawings represent the products at the time of publication 06 14. Our sms magnets suspended magnetic separator are cross belt, or overband, permanent magnet separators designed for separation of ferrous metal from a variety of overthe belt conveyor applications. The magnet runs parallel to the conveyor belt and is. Magnetic separator belts mipr corps magnetic separator belts revolve around a magnet suspended over a conveyor. Do not use conveyor for any purpose other than that for which it was intended.
Our sms magnets suspended magnetic separator are crossbelt, or overband, permanent magnet separators designed for separation of ferrous metal from a variety of overthebelt conveyor applications. The part detachment from the belt is possible by gradual reducing the magnetic field induction. Magnetic belt conveyors are designed to hold and convey metal parts on a moving fabric belt with stationary, permanent, magnetics under a stainless slider bed. Not all conveyor belt manufacturers can take the heat like mipr corp. Sample product is recommended to test magnetic strength. Used when the belt speed is less than 25 ftmin or product length in the direction of the flow is less than 3. These overhead magnets are constructed using grade 8 high power ceramic magnetics and require no electricity, unlike electro type units. Belt conveyors for bulk materials calculations by cema 5. Permanent overhead magnets magnetic separator products.
Keep area around conveyor drive and control station free of debris and. A magnetic chip conveyor used with a sykes 1a gear generator to separate the iron chips from the cutting fluid. When suspended over conveyors, suspended belt magnets can be installed in an inline or crossbelt configuration see reverse side. Induction type high magnetic force separator kidr for removal of weak magnetic bulk materials. Selecting the right conveyor or combinations of conveyors for your particular application is easy with our standard magnetic conveying equipment. Mipr corp has tackled the complex challenges of crafting the worlds best conveyor. Belt magnets easily interchangeable from one machine to another. The pure suspension magnets am are manually cleaned at defined inter vals. Do not poke or prod material into the conveyor with a bar or stick inserted through the openings. Metalkatcher overhead conveyor magnets are designed for highseparation performance in highvolume applications. Please note that these manuals contain operating information, service parts diagrams, maintenance procedures, and. It detects all magnetic and nonmagnetic metal contaminations steel, stainless steel, aluminium even if enclosed in the product. The short conveyor with the cleated belt to remove the captured metals.
The permanent magnetic pulley shell will be made of non magnetic stainless steel and if necessary can be rubber lagged. This new design features structural enhancements, an improved magnetic deepreach. Looking for downloadable 3d printing models, designs, and cad files. These magnets attract unwanted scrap metal from the material being conveyed and pull.
Stearns builds a complete line of electromagnetic pulleys for removal of tramp iron in bulk materials on conveyor belts. The magnet runs parallel to the conveyor belt and is suspended over the discharge end of the belt. Interroll belt conveyors, interroll belt curves and spirals, spiral lifts, merges, chutes. The magnetic field projects through the stainless steel conveying surface, attracting parts or scrap to its surface. Mounted cross belt conveyor separators whether you are in the plastic, electronic, tire, paper, metal, or wood recycling business, bunting magnetics co. The ultimate strength of the belt in kilonewtons per metre width is shown along with the number of plies. Cross belt magnets for conveyor separation mounted cross belt conveyor separators whether you are in the plastic, electronic, tire, paper, metal, or wood recycling business, bunting magnetics co. On detection of metal, a signal device and a separation system can be activated or a signal can be send to process controlling. Alternatively the belt can be often described as 4.